The Sun Yeh 900T ceramic lined ball control valve, designed for on-off operations, incorporates a precision ceramic ball fully enclosed within its structure. This design, similar to ceramic lined on-off ball valve applications, allows for versatile functions, including both shut-off with a ball valve shut off valve and regulation capabilities. The ceramic lined ball valve is capable of effectively regulating flow with ball valves for flow control and controlling shut-off with a ball valve shut off valve in extremely corrosive environments containing abrasive solid particles.
The Sun Yeh ceramic full-lined ball valve for flow control utilizes a three-piece design structure, enabling the ball and seat to achieve free centering. The pressure differential generated by the fluid passing through the ceramic-lined ball valve secures the ball onto the downstream seat, offering resistance to wear, corrosion, high temperatures, and crushing.
Thanks to ceramic full-lined ball control valves' three-piece design and symmetrical structure, the ceramic lined ball valve not only boasts dual sealing but also lacks flow direction restrictions. Should one end of the seat wear out, the ceramic ball valve can be rotated 180 degrees during installation, utilizing the sealing on the opposite end, effectively doubling its lifespan. The actuator's quick connection is facilitated through the bracket interface, conforming to the IS05211 size standard.
The Sun Yeh 900T series ceramic lined ball valve for flow control features a floating ball design, ensuring minimal torque. The ceramic lining ball valve's forged steel body, as seen in products like the alumina ceramic lined ball valve, provides protection and can be coated with epoxy resin or nylon to meet color identification and corrosion resistance requirements. Similar to the stainless steel housing, the ceramic lined valves withstand exposure to highly corrosive environments without degradation. The ceramic lined valve securely encloses the ceramic components, preventing any potential damage. Pipe forces are absorbed by the housing rather than transferred to the ceramic due to all flange bolts being directly connected to the housing.
The robust ceramic body fully encloses the valve ball, acting as a pressure vessel when paired with the seat, thus ensuring that corrosive media does not contact any external metal components.
The corrosion-resistant and wear-resistant ceramic valve ball offers O-rings and various V-shaped options, such as V-notch valve and V-port valve, to meet the requirements of various applications such as quick opening, linear flow, parabolic flow, and equal percentage regulation.
The wear-resistant ceramic valve seat, with its inherent self-lubricating properties and good arc sealing. The ceramic ball valve not damaged by trapped solids. It effectively addresses the shortcomings of metal hard-sealed balls prone to leakage, high torque, and sealing surface wear from corrosive abrasion.
Ceramic-to-ceramic sealing ensures a perfect match between the ceramic ball and seat, guaranteeing long-term leakage grade VI or better closing with the ball valve shut-off valve or regulating performance.
The thick and robust ceramics exemplify a well-engineered ball valve control valve design. By employing sturdy, thick-walled ceramic components, the ceramic lined ball control valves outlast coated or PTFE/PFA valves significantly in continuous service.
Characteristics of V-port ball valves
A V-port ball valve (V-port ball valve) is a special type of ball valve with a V-shaped internal passage. This design gives the V-port ball valve unique advantages in fluid control, especially in regulating flow and preventing cavitation. The following are some of the key features of V-port ball valves:
1. Flow regulation capability: The V-shaped design of the V-port ball valve allows the V-port valve to provide smooth flow regulation in the partially open state, which is useful for applications that require fine flow control.
2. Protection against cavitation: Due to the shape of the V-channel, V-ported ball valves effectively prevent cavitation from occurring when the v-port ball valve is closed, which is critical for protecting piping systems from cavitation-induced damage.
3. Sealing performance: V-port ball valves usually use metal-to-metal sealing or soft sealing materials to ensure good sealing performance and reduce leakage.
Technical Innovation
In terms of technological innovation, V-port ball valves may contain improvements in the following areas:
1. Application of new materials: With the development of material science, new wear-resistant, and corrosion-resistant materials are applied in the manufacture of V-port ball valves, which improves the durability and adaptability of the v port ball valves.
2. Precision processing technology: Advanced processing technology, such as CNC machine tools and laser cutting, can improve the manufacturing precision of V-port ball valves and ensure that the performance of the v port ball valve is more reliable.
3. Intelligent control system: V-port ball valves with integrated intelligent sensors and control systems can realize automated control and improve operation efficiency and safety.
4. Environmentally friendly design: In response to environmental protection requirements, the design of V-port ball valves is increasingly focusing on energy saving and emission reduction, for example, by optimizing the flow path design to reduce fluid resistance and energy consumption.
Please note that the above is based on general V-port ball valve product technology, specific V-port ball valve products may vary, it is recommended to consult a professional supplier or manufacturer for the most accurate information when making a selection.
V Port Ball Valve Applications
The V Port Ball Valve is a valve type commonly used for precise control of fluid flow. The v-port valve features a V-shaped opening in the ball, and this design allows the valve to provide good flow control when opening and closing, while also preventing backflow of the medium, and is suitable for controlling highly viscous, fibrous and particle-containing media. The V port ball valves are used in combination with pneumatic piston actuators or electric actuators and are widely used in the oil and gas, electric power, chemical, water treatment, light industry, and other industries.
1. Oil and gas industry: V Port Ball Valve can be used in oil fields for oil extraction and transmission pipelines, as well as treatment and distribution systems in gas treatment plants.
2. Chemical industry: In the process of chemical reaction, V Port Ball Valve can be used to control the flow of raw materials and products to ensure the smooth progress of the reaction.
3. Water Treatment and Wastewater Treatment: In water treatment facilities, V Port Ball Valves can be used to regulate the flow of water, control the quality of water, as well as control the flow of sludge during wastewater treatment.
4. Food and beverage industry: In food processing and beverage production, V Port Ball Valves can be used to control the flow of liquids and ensure product quality.
5. Pharmaceutical industry: In the pharmaceutical production process, the V Port Ball Valve can be used to control the mixing and dilution of drugs to ensure the accurate proportion of drugs.
6. Energy industry: In nuclear power plants and thermal power plants, V Port Ball Valves can be used to control the flow of fuel and steam to ensure the effective use of energy.
7. Other industrial applications: V Port Ball Valve can also be used in the fuel system of ships, automobiles, airplanes, and other means of transportation, as well as in building water supply and heating systems.
The above are some common application areas of V Port Ball Valve, the specific application scenarios may vary according to different industries and processes. When selecting and using the V Port Ball Valve, you need to consider the nature of the medium, temperature, pressure, flow rate, and other factors to ensure that the V Port valve works properly and is safe and reliable.
Scope of ceramic ball valves as flow control valves
Ceramic ball valves have a wide range of applications as ball valves for flow control, and ceramic lined ball control valves can be used to control the flow of a variety of fluids, including liquids, gases, and steam. The design of ceramic ball valves for flow control allows for quick switching between fully open or fully closed states, while also allowing for partial opening to regulate flow. The flow control of ceramic ball valves can range from very small micro-flows to very large flows, depending on the size and design of the ceramic ball valve.
Advantages of ceramic ball valves as ball valves used for flow control include:
Fast Response: Ceramic ball valves for flow control can open or close quickly, which is advantageous for applications that require rapid flow control.
Good sealing performance: Ceramic ball valves for flow control are designed to provide good sealing performance and reduce leakage.
Easy maintenance: The relatively simple structure of ceramic ball valves makes them easy to maintain and repair.
Corrosion resistance: ceramic ball valves can be made from a variety of materials, including stainless steel and plastic, which makes them adaptable to a variety of corrosive environments.
Wide range of applications: ceramic ball valves for flow control can be used in low and high-pressure systems, as well as high and low-temperature environments.
For top-quality ceramic valves that excel in durability and precision, trust Sun Yeh. Contact us today to discuss your requirements and place your order.
Size | Dimension(L=MM) |
DN15 | 108 |
DN20 | 117 |
DN25 | 127 |
DN32 | 140 |
DN40 | 165 |
DN50 | 178 |
DN65 | 190 |
DN80 | 203 |
DN100 | 229 |
DN125 | 356 |
DN150 | 394 |
DN200 | 457 |
DN250 | 533 |
DN300 | 610 |
Flow characteristics | Quick-opening, equal percentage with positioner | ||||
Angle rotation | 0~90deg | ||||
Action | On-off | Modulation | Solid state electronic type | Electric Motor Type | |
DA | Direct action: Air to valve shut | Valve open or shut by air or electric signal | Signal increase to valve shut | 12VAC, 12VDC, 24VAC, 24VDC, 110VAC/1PH, 220VAC/1PH, 220VAC/3PH, 380VAC/3PH, 440VAC/3PH | |
RA | Reverse action: Air to valve open | Signal increase to valve open | |||
Body material | WCB, A105, CF8, CF8M, CF3M, TA2, etc. | ||||
The standard of flange | GB, HG, DIN, JIS, ANSI, and customization | ||||
Operating temp | -196°C~ +100°C; -25°C~+950°C; -30°C~+160°C; -30°C~ +180°C; -30°C~ +310°C, etc. | ||||
Body ratings | PN10~PN160; ANSI150, ANSI300, ANSI600, ANSI900, ANSI1500, ANSI2500, etc. |
Sunyeh would be happy to answer any quesetions about Ceramic Lined Valve.
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