Sunyeh Ceramic Lined Ball Valve

Wear-resistant ceramic lined ball valves are a type of valve specifically designed to withstand highly abrasive and corrosive media. These ceramic lined ball valves are typically made of high-strength wear-resistant materials and equipped with a structural ceramic lining to provide excellent wear and corrosion resistance. Below are some common sizes and applications of wear-resistant ceramic lined ball valves:

Size Range: Wear-resistant ceramic lined ball valves can range in size from DN15 ball valve (1/2 inch ball valve) to DN300 ball valve (12 inch ball valve) or larger. Specific sizes depend on the manufacturer and the needs of the particular application.

Application:

Wear-resistant ceramic lined ball valves are widely used in the following areas:

• Mining: used for conveying highly abrasive media such as ore and tailings.

• Electric power: used in ash removal systems, desulfurization systems of thermal power plants, etc.

• Chemical industry: used for conveying corrosive chemicals, such as acid, alkali, lime, etc..

• Metallurgy: used for material transportation in the smelting process.

• Sewage treatment: used to treat wastewater containing solid particles.

Features:

• High abrasion resistance: ceramic material is extremely hard and can resist the abrasion of hard particles.

• High corrosion resistance: ceramic material has good resistance to many chemicals.

• High-temperature resistance: ceramic materials can maintain stable performance in high-temperature environments.

• Low coefficient of friction: The self-lubricating nature of ceramic materials helps to reduce the operating resistance of the ceramic lined ball valve.

• Long service life: Due to their excellent wear and corrosion resistance, theseceramic lined ball valves usually have a long service life.

When selecting wear-resistant ceramic lined ball valves, the nature of the medium, the working pressure, the working temperature, as well as the required ceramic lined ball valve size and connection method should be considered. In addition, consideration should be given to the type of valve actuation, such as manual, electric or pneumatic, and whether special connection standards or certifications are required.

Sun Yeh ceramic lined ball valves play a crucial role in industries where the control of abrasive or corrosive fluids is paramount. Their application diversity extends to mining, chemical processing, oil and gas, pulp and paper, power generation, water treatment, and metal refining, showcasing the versatility of these ceramic lined ball valves in demanding industrial settings.

Ceramic lined ball valves, such as zirconia ceramic lined ball valves, alumina ceramic lined ball valves and ceramic lined valves for on off, find widespread use in a variety of industrial applications where the control of abrasive or corrosive fluids is critical. The unique properties of ceramic materials make them well-suited for challenging environments. Some common applications of ceramic lined ball valves include:

Ceramic Lined Ball Valve for Mining Industry:

In mining operations, ceramic lined ball valves are employed to control the flow of abrasive slurries containing minerals. The wear-resistant properties of ceramics, such as alumina in alumina ceramic lined ball valve or silicon carbide, make them ideal for mitigating the effects of abrasive particles, ensuring efficient and reliable operation.

Ceramic Lined Ball Valve for Chemical Processing:

Ceramic lined ball valves are utilized in chemical processing plants where corrosive chemicals are handled. The corrosion-resistant nature of ceramics helps prevent degradation over time, ensuring the integrity of the ceramic lined ball valves in the presence of aggressive chemical compounds.

Ceramic Lined Ball Valves for Oil and Gas:

Within the oil and gas industry, ceramic lined ball valves are employed in pipelines and processing facilities. They provide effective control of fluids containing abrasive elements or corrosive substances encountered during the extraction, transportation, and refining of oil and gas.

Ceramic Lined Ball Valves for the Pulp and Paper Industry:

Ceramic lined ball valves play a crucial role in the pulp and paper industry, particularly in applications involving the transportation of abrasive slurries during the papermaking process. Their wear resistance ensures longevity and reliable performance in these demanding conditions.

Ceramic Lined Ball Valves for Power Generation:

Power plants, both fossil fuel and nuclear, utilize ceramic lined ball valves in various applications. These ceramic lined ball valves are suitable for controlling the flow of abrasive coal slurries, chemical additives, and other corrosive substances encountered in power generation processes.

Ceramic Lined Ball Valves for Water and Wastewater Treatment:

Ceramic lined ball valves are used in water and wastewater treatment plants where the control of abrasive or corrosive media is necessary. They contribute to efficient and reliable fluid handling in processes such as sludge handling and chemical dosing.

Ceramic Lined Ball Valves for Metal Refining:

Industries involved in metal refining, such as aluminum and copper smelting, utilize ceramic lined ball valves for their resistance to corrosive molten metals and abrasive particles present in the refining processes.

The wear-resistant ceramic lined ball valve is an industrial valve whose internal components are crafted from structural ceramic material, renowned for its exceptional wear resistance, corrosion resistance, and high-temperature tolerance. When selecting a wear-resistant ceramic lined ball valve, it's essential to consider the following specifications and standards:

• Design: Wear-resistant ceramic ball valves typically adhere to international and domestic standards such as GB/T 12237, API 608, BS 5351, DIN, etc.

• Structural Length: The structural length is usually designed in accordance with standards like GB/T 12221, ASME B16.10, and others.

• Connection Standard: Connection standards may include GB/T 9113, JB/T 79, HG/T 20592, HG/T 20615, ASME B16.5, etc.

• Pressure Test: Pressure testing typically follows standards such as GB/T 13927, GB/T 26480, API 598, etc.

• Pressure and Temperature Rating: Pressure and temperature levels should comply with standards like GB/T 12224, ASME B16.34, etc.

• Body Material: Body materials may include carbon steel, stainless steel, alloy steel, etc., chosen based on environmental and media considerations.

• Nominal Diameter: The nominal diameter typically ranges from DN15 ball valves for smaller sizes to DN600 ball valves for larger ones, or from NPS 1/2" to NPS 12".

• Pressure Range: Pressure ratings may vary from PN10 to PN100, or CL150 to CL600.

• Operating Temperature: Operating temperatures typically range from -29°C to +500°C.